In the precision-driven world of glass manufacturing, IRD Glass stands apart by blending cutting-edge technology with a people-first philosophy. While advanced machinery and processes are crucial, our competitive edge lies in our dedicated team, their core values, expertise, and the intentionality that guides everything we do. By prioritizing Pride, Innovation, and Partnership, we ensure that every component we produce meets the highest standards, reflecting our commitment to quality and reliability.
At IRD Glass, this dedication culminates in our cell-based production methodology. This method allows us to infuse each project with intentional craftsmanship and personalized care, creating a process that’s as flexible and resilient as it is precise. Our commitment to lean practices and continuous improvement means we don’t just manufacture products—we craft solutions tailored to meet the diverse needs of our partners.
IRD Glass’ approach to cell-based production enables our team to imbue IRD’s defining values — Pride, Innovation, and Partnership—into every project. We even have a dedicated New Product Cell to develop and improve new and existing processes to help us quickly turn around prototypes, allowing our customers to identify a solution and begin production expediently.
Key Features & Benefits of Cell-Based Production:
- Dedicated Work Cells: Each cell is a self-contained manufacturing space with the tools and machines needed for specific, similar product families. Operators manage multiple processes within a single cell, reducing the need to move parts across stations. This saves time and empowers our team to identify and solve issues quickly, fostering pride in their craftsmanship.
- Dedicated Equipment: Each cell has the specific equipment needed for its unique processes. Dedicated equipment greatly minimizes the impact of high-use equipment bottlenecks and allows the equipment to be dialed into a specific project’s specifications. Each cell’s operators are fully trained on all the equipment within their cell and frequently the equipment within other production cells. This allows a seamless flow regardless of current demands and who happens to be working at any particular time.
- Workforce Flexibility: Operators are cross-trained within and across cells, allowing them to seamlessly adapt to changing production demands or cover absences without interrupting workflow. This flexibility strengthens our team and supports a resilient production environment.
- Reduced Lead Times: Cell-based organization reduces production time, moving components quickly through the process. By streamlining workflows, we deliver faster results and ensure efficient responses to our customer’s needs.
- Improved Quality Control: Each cell owns the entire process of the product family it manages. This level of ownership not only builds accountability but also enhances quality, as teams monitor processes closely, fostering a sense of pride and connection with our customers.
- Enhanced Expertise and Increased Efficiency: Smaller, dedicated teams working in proximity improve communication and problem-solving, while a clear focus on shared production goals drives efficiency.
- Lean Manufacturing Principles: Cell-based production aligns with lean principles by minimizing waste, reducing inventory, and continuously optimizing our processes. This dedication to efficiency supports ongoing innovation and customer satisfaction.
- Scalability: Production cells provide the flexibility to adapt to shifts in demand, while cross-training increases agility across markets and product lines, preparing us for any fluctuations our partners may experience.
Our People Are Our Greatest Asset
While our cell-based systems and innovative processes drive efficiency and precision, our people remain IRD Glass’s greatest asset. Their commitment to alchemizing our values and expertise is the heart of everything we do. By combining advanced technology with a deeply human touch, we offer more than just components—we offer partnership, reliability, and solutions that empower our customers to reach their goals.
Let us be a part of your success story. How can IRD help make your dreams come true? Submit the contact form below or reach out to riley@irdglass.com to learn more about how IRD Glass can bring your vision to life through the precision, quality, and care that only we can provide.